The data below are from 1960 to 2018, relating to the total number of tons of containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. You need to be laser focused on specific targets, so you know exactly where to make improvements. Using an interlocked pattern, which rotates each layer on the load, can destroy up to 50% of the compression strength. Remember, without the lowly corrugated box, the product cannot be shipped! The FEFCO GMP standard was launched at the end of 2003, renewed in 2006, to ensure that corrugated boxes meet all the requirements of quality, safety and hygiene. Manual operations are slowed and automated case erectors are jammed. Take a look at our two other product categories and at our materials. We help you measure, assess and improve your performance. Its fair to say that billions of productsall types, all sizes, all purposesmake the trip from the manufacturing plant to a distribution center to a retail store. You could also 'mist' your boxes with a spray to keep them slightly moist when folding them. Additionally, about 13.4 percent of the glass containers and packaging waste generated was combusted with energy recovery, while the remainder (55.4 percent) was landfilled. You may also want to look at reconfiguring the box dimensions to fit the pallet. Develop a thorough understanding of how each part of the process affects the other: Is loading being done properly at the distribution center? Pepsi and Fantas respective new visual identities are optimized for both analog, physical spaceslike packagingand for the online and digital worlds. Incredibly, it has been found that improper palletization can result in boxes losing up to 50% of their compression strength! How Humidity Affects Corrugated Boxes - FlexPAC FEFCO GMP standard is developed for the manufacturing of packaging made of corrugated board in order to support companies to fulfilthe legal requirements according to EU Regulations 1935/2004/EG for food contact materials and EU Regulation 2023/2006 on good manufacturing practices (See document below). This can be done by using a stretch wrap machine, or by simply spiral wrapping the load by hand. shippers) accounting for the overwhelmingly majority of that volume. Some regions are arid year-round but those that arent still can experience periods of low humidity, either from wintry cold or summer heat. Boxes and containers may have been exposed to unknown and potentially high microbial contamination. Equilibrium moisture content for the corrugated fibreboard used in this endobj Leave the strapping, bundling or other unitizing device in place until boxes are ready for use. Corrugated never should be stored in direct contact with the floor as that invites contamination and damage from a variety of sources. Colder temperatures hold less moisture. We know, boxes are not rocket science. The Reel Identification and Finishing Guidelines published in December 2017 has been developed by FEFCO together with Cepi ContainerBoard (CCB) and contains the principles for reels labelling as well as core requirements. 0k2d% u:EN0xIueRf/#:{TM,IVV Uf=x(O'*X* %il _3DF=QF w(&TzSy%*ty{v9b Odt~lcgAUV\? The amount of moisture in a board has a significant effect in the material's properties such as printability, shrinkage, dimensional stability, and physical strength. The boxes they need for shipping represent, on average, less than 1% of the value of their contents. of strength/force applied to hold the product together. Other aluminum packaging is based on Aluminum Association data. 4 0 obj This is why dew forms when the temperature drops. After the manufacturing process, the corrugated board is cut into sheets and stored in a stack until optimum moisture content has been reached in order to Most plants are now checking their combined board's total moisture content, measuring it off of the dry end of the corrugator with an automatic weighing and drying oven (see Special Note). Avoid stacking boxes too high, whether loose or banded, because of slight instability. During the day, the warmer air picks up moisture, and as the air cools in the evening, it releases it as dew. Innovative / Sustainable Packaging Products & Solutions | International x[oH |EX,NC$NCw?R' -%k(;=! Types of changes and an explanation of change type: | These estimates include recycling from residential sources, pre-combustion and post-combustion magnetic separation of steel cans and other ferrous products at MSW combustion facilities, and recycling of drums and barrels not suitable for reconditioning. What is The Joint Commission's position on managing cardboard or corrugated boxes and shipping containers? Use good materials handling procedures; dont drop or throw bundles or pallet. What About Cobb Testing? | ICC Compliance Center AutomationDirects Contrinex small rectangular inductive proximity sensors are available in sizes12mm x 27mm x 6.5mm and 12mm x 27mm x 12mm. The multipliers can be used to calculate compression loss for specific situations. Fluctuations in humidity can impact it even further. Toll-free: 800-283-0097 PDF GENERAL REQUIREMENTS FOR CORRUGATED BOXES - Snap-on Can retailers really afford to do this? The typical adhesive used for corrugated is of a starch composition, not known for being moisture-resistant (there are moisture-resistant formulations but they are more expensive). 4 Zesty Trends in Food and Beverage Packaging, 2023 Heralds Useful Ideas for Packaging Progress. Heat and humidity are the two biggest enemies of packaging strength. 1 0 obj This article will use the word corrugated to refer to boxes in the KD (knocked-down) position, in contrast to the erected box. How to prevent score cracking in a box plant, Technical - TAPPI For example, at 50% relative humidity (RH) a corrugated box is at 80% of its potential stacking strength. With the space between deckboards on a wooden pallet averaging 1-4 inches, it is common that the bottom of the box is not being entirely supported. CORRUGATED BOXES CS19.0.5 Issued: 2017AUG10 CORPORATE STANDARD File No. Easy Way to Analyze Moisture Content of Corrugated Boxes During production of corrugated boards, manufacturers often face a unique problem caused by inaccurate control of moisture; if the moisture content of the corrugated box is higher, it may leads to collapsing of the box. Easy Way to Analyze Moisture Content of Corrugated Boxes - prestogroup Seas the day with our quick guide to corrugated seafood shippers! Offering Packaging & Display Solutions for Over 50 Years, How Environmental Conditions Impact Corrugated Boxes, Marketing Secrets for Stand-Out Custom Retail Displays, Captivate Customers with the Best Design for Custom Counter Display Boxes, Customized eCommerce Packaging Supplies Foster Brand Loyalty and Reduce Total Cost, 3 Tips For Creating Effective Custom Point of Purchase Displays, Custom Countertop Displays Capitalize on Impulse Buying, dlodle@progresscontainer.com, solutions@progresscontainer.com, Relative humidity, under load (cyclical RH variation further increases compressive loss). In 2018, approximately 32.1 million tons of corrugated boxes were recycled out of 33.9 million tons of total paper and paperboard recycling. And the resulting higher cost is passed on to the consumer. Another set of problems relate to unitizing. Were all familiar with how easily paper can soak up liquids. On the other hand, there is the potential for a significant amount of undamaged product being rejected. The more in-depth information you uncover and the more precisely you can identify the sources of the issues, the better youll be able to develop and execute a corrective action plan. The material and strength of packaging, and even the design, can factor into damage. Humidity varies by region and season, a fact intuitively grasped by all. Q&A: Corrugated cardboard boxes - Regulations, Codes & Standards Kiln dried pallets have a much lower moisture content (~19%), and they will not release moisture when shipped because this MC is below the EMC in sea containers. In this free ebook, learn how to leverage the strengths of each generation in your packaging department. Containers and Packaging: Product-Specific Data | US EPA 2 0 obj Corrugated boxes stored under ideal conditions will remain usable for a long period of time. In very humid environments, such as a warehouse with an uncontrolled climate in the summertime, stacking strength is greatly reduced. Higher humidity levels can drastically affect corrugate strength. Packaging is the product used to wrap or protect goods, including food, beverages, medications and cosmetic products. Learn about the priorities that drive us and how we are helping propel health care forward. At FlexPAC, we have tools and experience to help determine the right corrugated board grade for a given situation. Introduction 2 0 obj <>/XObject<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> PDF Effects of Moisture content on Box Compression Strength - gatech.edu Additionally, about five percent of the steel containers and packaging waste generated was combusted with energy recovery, while the remainder (21.2 percent) was landfilled. Because products must be brought securely to market, some form of packaging will always be needed. Corrugated boxes can protect even the most fragile items, including glass and chemical liquids. With the landscape of product damage defined, the path toward improvement must start with a robust system that helps pinpoint where efforts need to be focused. However, once the . See how our expertise and rigorous standards can help organizations like yours. This was 12.2 percent of all MSW combusted that year. Data on the production of wood packaging are derived from purchased market research and research from the Center for Forest Products at Virginia Tech and the United States Department of Agriculture's Forest Service Southern Research Station. Engineering, however, does not solve every problem that can be encountered with corrugated.
